Top Challenges in Mobile Robot Operations and How to Overcome Them

Published on 12.12.2024

Understanding the Top Challenges Faced by Mobile Robot Operators


Mobile robots have revolutionized industries by automating tasks, enhancing productivity, and improving operational efficiency. However, the journey from deploying to operationalizing these robots comes with its own set of challenges. Businesses encounter several pain points after their robots become operational. Here’s a breakdown of the top issues and their implications for the industry.

Key Pain Points in Mobile Robot Operations


  1. Lack of Maintenance Prediction

    Predictive maintenance remains a significant challenge for operators. Without robust maintenance forecasting, businesses face unexpected breakdowns, resulting in costly downtime and disrupted workflows.


  2. Costly Downtime

    Operational inefficiencies caused by downtime lead to loss of productivity and increased costs. Robots designed for continuous operation must minimize unscheduled outages to maximize return on investment (ROI).


  3. Too Much Manual Intervention Needed

    Robots requiring frequent human intervention fail to deliver on the promise of automation. This dependency increases labor costs and reduces the overall efficiency of robotic systems.


  4. Inability to Solve Problems In-House

    When businesses lack the expertise or resources to address technical issues internally, they must rely on external support, which can be both time-consuming and expensive.


  5. Poor Issue Handling/Error Messages

    Clear diagnostic tools and error-handling mechanisms are essential. Poorly designed systems can lead to confusion, misdiagnosis of issues, and longer repair times.


  6. Lack of Service/Repair Support

    Inadequate repair and service networks extend downtime and frustrate operators. Businesses demand reliable after-sales support to keep their robots functional.


  7. Slow to Respond
    Lagging responsiveness, whether in the robot’s operation or in troubleshooting processes, diminishes user satisfaction and operational efficiency.




Insights for Operators, Robotics Vendors and Service Providers


To address these pain points, mobile robot operators, manufacturers and vendors need to focus on the following:

  • Enhanced Predictive Maintenance Systems

    Investing in AI-driven predictive analytics can significantly reduce downtime by preemptively identifying potential issues.


  • Improved User Interfaces and Diagnostics

    Providing intuitive maintenance and error-handling tools and detailed diagnostics empowers operators to resolve issues more efficiently.


  • Comprehensive After-Sales Support

    A robust service and repair ecosystem is essential for maintaining customer satisfaction and ensuring long-term relationships. This can be done inhouse or be outsourced.


  • Focus on Safety

    Transparent safety protocols, training, and incident mitigation strategies can help build trust among operators.


Why Addressing These Challenges Matters


As industries increasingly adopt mobile robots, overcoming operational hurdles is paramount for realizing their full potential. Businesses expect seamless automation that delivers high ROI without persistent technical issues. By addressing these pain points, robot vendors can differentiate themselves in a competitive market and drive broader adoption.

Conclusion

Understanding the critical challenges faced by operators after deploying robots is essential for ensuring their successful integration into workflows. By addressing these concerns through innovation and customer-centric solutions, vendors can not only resolve existing issues but also pave the way for a more automated and efficient future.


Contact our robot experts!

WAKU Robotics supports you in choosing the right robot for your application. We take care of the procurement of the robots as well as the on-site test. Our WAKU Care software helps you to operate the robots across manufacturers and to analyze the processes.

Contact WAKU