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Maintenance Cycles for AGV and AMR: Ensuring Smooth Operations

Published on 08.06.2024

Automated Guided Vehicles (AGV) and Autonomous Mobile Robots (AMR) are revolutionizing the logistics and manufacturing industries with their efficiency and versatility. However, to ensure their optimal performance and longevity, regular maintenance is crucial. Let's delve into the recommended maintenance cycles for AGV and AMR, the consequences of unexpected failures, and how WAKU Care can streamline the maintenance process.

Maintenance Cycles for AGV and AMR


AGV and AMR typically follow maintenance cycles based on usage and operating conditions. These cycles often include routine inspections, preventive maintenance tasks, and periodic component replacements. For example, a common maintenance cycle might involve weekly visual inspections, monthly battery checks, and annual calibration and software updates.

Consequences of Unexpected Failures


Failure to adhere to regular maintenance cycles can result in various consequences, including unexpected breakdowns, decreased productivity, and increased repair costs. For instance, imagine a manufacturing facility relying on AGVs for material transport. If one of the AGVs experiences an unexpected failure due to neglected maintenance, it could disrupt the entire production process, leading to delays and revenue loss.

Utilizing WAKU Care for Maintenance Tracking


WAKU Care offers a comprehensive solution for tracking maintenance cycles and managing robot maintenance efficiently. By integrating WAKU Care into the AGV and AMR fleet, companies can:

 

  • Track Maintenance Schedules: WAKU Care allows users to set up maintenance schedules based on manufacturer recommendations and customize them according to specific operational needs.
  • Receive Alerts and Notifications: WAKU Care sends automated alerts and notifications to designated personnel when maintenance tasks are due or when a system detects a potential issue.
  • Access Maintenance History: WAKU Care maintains a detailed maintenance history for each robot, providing insights into past maintenance activities and facilitating compliance with regulatory requirements.
  • Enable Collaborative Maintenance: WAKU Care fosters collaboration among maintenance teams, operators, and management by providing real-time access to maintenance data and facilitating communication regarding maintenance needs and procedures.

Example Scenario: Scheduled Maintenance with WAKU Care


Let's consider an example where a fleet of AGVs is deployed in a warehouse. With WAKU Care implemented, the maintenance manager receives a notification that routine battery checks are due for several AGVs. The manager schedules the maintenance tasks and assigns technicians through the WAKU Care platform. During the maintenance process, technicians use the WAKU Care mobile app to access maintenance instructions and record inspection results. Once the maintenance is completed, WAKU Care updates the maintenance history and notifies relevant stakeholders, ensuring transparency and accountability throughout the process.

In conclusion, adhering to regular maintenance cycles is essential for ensuring the reliable operation of AGV and AMR fleets. WAKU Care offers a powerful tool for tracking maintenance schedules, facilitating timely interventions, and optimizing maintenance operations, ultimately contributing to the smooth and efficient functioning of automated logistics and manufacturing processes.

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